Mechanical engineering for things worth building.

Independent mechanical engineering and product-development support, from concept through prototype and testing. I work directly with founders and small technical teams building physical hardware.

Concept → prototype → test

Who you'll be working with.

Portrait of James Bush, founder of Neutral Axis

I'm James Bush, the mechanical engineer behind Neutral Axis. I thrive when I'm close to the action: close to the hardware, the decisions and the problems that need solving.

My experience spans small startups and large, highly regulated aerospace and defence environments. Working at both ends has taught me to value the rigour and engineering discipline of complex systems, while knowing that I do my best work when I'm closer to the product and the people building it.

When you bring Neutral Axis in, you're working directly with me. There's no handoff to someone more junior: the person scoping the problem is the person solving it.

More about my background →

From concept to hardware.

I provide practical mechanical engineering support throughout product development, for teams that need an engineer to take ownership of a problem, not just supply CAD files.

01

Mechanical Design

CAD, mechanisms, assemblies and detailed mechanical design, built around how the part actually gets made.

02

Product Development

Concept development and engineering problem-solving, taking a rough idea to a defined, workable solution.

03

Prototyping

Turning designs into physical hardware, then refining them against how they actually perform.

04

Design for Manufacture

Components and assemblies designed around a real manufacturing process, taking cost and finish into account.

05

Testing & Validation

Building test rigs and profiles, running trials and validating designs against real-world requirements.

06

Engineering Support

Extra mechanical capacity for a small technical team, whether on a defined project or an ongoing basis.

Who this is for.

Startups

Additional engineering capability without hiring a full-time mechanical engineer.

Hardware companies

Mechanical design, product development and prototype support.

Small engineering teams

Extra experienced capacity when internal resources are stretched.

Product developers

Support moving a concept toward a working prototype.

Technical founders

Someone who can own the mechanical side and work directly with you.

Selected engineering work.

A small selection of the physical engineering problems worked through end to end, from early concept to physical hardware.

Concentrated solar thermal collector
Concept → Prototype → Testing

Solar Thermal Hardware

Mechanical development of a concentrated solar thermal collector (1200°C): control architecture, mechanisms and structural design, successfully melting an aluminium billet using concentrated sunlight at a solar hardware startup.

Scope Mechanical architecture, hardware, controls integration Output Working demonstrator, tested and iterated
High-speed electric motor rotor assembly
Design → Analysis → Validation

High-Speed Electric Motors

Mechanical design and development of high-performance electric motor systems operating beyond 170,000 rpm encompassing novel stator architectures, 3D-printed copper windings and carbon-fibre rotor containment.

Scope Rotor design, tolerancing, simulation Output Validated rotor architecture, tested to speed
Micro FPV drone flight controller detail
Concept → CAD → Render

Micro FPV Drone

Compact FPV drone airframe designed around an ultra-minimal structural footprint, integrating the camera, VTX, flight controller, ESC and motors while maintaining structural rigidity and propeller clearance. Complete CAD development with components sourced for design validation.

Scope CAD design, component selection, structural packaging Output Full airframe design and layout, electronic architecture

Engineering that moves beyond the CAD screen.

The goal isn't just a set of drawings. It's a working solution, and every project I take on moves through the same five stages.

01

Understand

The product, the constraints, and the outcome that actually matters.

02

Design

Practical mechanical solutions, built around how they'll be made.

03

Build

Prototype and integrate the physical hardware.

04

Test

Validate the design against real-world requirements.

05

Iterate

Use test results and engineering judgement to improve it.

Have a mechanical problem to solve?
Let's talk.

Whether it's a defined project, flexible hourly support, or ongoing engineering capacity: tell me what you're building.

Sends straight to my inbox.